APT GoldKacha: example of use in remote regions

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We have been asked time and again if the GoldKacha can really be used optimally in remote regions and the answer is always yes! It can, and this has been proven time and again. Pictured here is a GoldKacha processing facility on a river in Central Africa, still in operation 5 years on. We thank our clients for their valued and continued support. goldkacha mining barge goldkacha

mining equipment for rivers goldkacha

One client said of APT's mining equipment "I have used APT's GoldKacha on a variety of alluvial projects in the most adverse and remote locations and they have proven themselves time again to be the ideal units for excellent recoveries in a multitude of applications. With their low operating costs and used in conjunction with their other plants, the GoldKacha has been instrumental for assessing alluvial deposits and exploration. They are a must in any miners tool kit". It's great to receive feedback from clients on our previous installations.

Do you have any questions or feedback on the APT GoldKacha or any other piece of mining equipment and their use in remote regions? Email us on info@aptprocessing.com and we will be happy to answer them for you. Our focus is on small to large scale modular mineral processing plants and this field is where we thrive!

Hard Rock Processing Plants: APT mining industry insight

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On our Instagram page, we don't just post pretty pictures; we focus on specific mining related topics each week while providing information you may not have heard or answering questions we're frequently asked. It's exciting to see all the developments happening in the industry today so we wanted to share our equipment focus with you too. This week all eyes are our hard rock processing plants. Here's an overview of our smaller scale hard rock processing plants that we have either built, installed or commissioned over the past few weeks:

The APT Rocsmasha grinder and Gold Masta sluice in the field. Several of these plants have been installed in various parts of Africa.

hard rock crushers

Next up we have a range of our smaller crushing options. The RD15 is APT's pilot scale impact crusher and has a capacity of up to 1.5tph. The crusher is built based on a robust design that allows for optimum operation, with effortless change out of wearing parts. In addition, the machine is mounted on a skid frame designed to house the GoldKacha, facilitating direct flow from the RD into the concentrator.

small rock crusher mobile rock crusher rock crush plant rock crushing plant rock crusher hard rock mining equipment

Below are some images of our manufacture and pre-assembly line. The first is the completed APT 1.5tph hard rock and spirals processing plant, built in a record time of just 6 weeks. Congratulations to the team!

hard rock processing plants

Our RD50 Wet Impact Crusher, fully assembled in the warehouse. The RD forms part of our 4-5tph modular crushing plant, and provides remarkable liberation at particle sizes coarser than a ball mill for significantly lower capital and energy requirements.

hard rock crushers

The RD50 Impact Crusher, loaded and en route to site.

mobile rock crushers

We hope you enjoyed seeing this weeks equipment focus with these hard rock crushing plants! Let us know if you have any further questions or queries by emailing us on info@aptprocessing.com or finishing this contact form online.

APT Awarded TriTank Cyanidation Plant

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APT are proud to announce that we have been awarded an order for our modular TriTank cyanidation plant, the Tritank TT20. This cyanidation plant will operate in central Africa and will be installed to recover gold from existing slimes. The TT20 is part of APT's GroundBreaker division, which caters to the small scale mining industry through providing high-end, expertly engineered mining equipment suited to this niche. Of this plant award, APT's GroundBreaker division manager stated "the client stressed the need for superior recovery coupled with quick and hassle-free implementation and thus APT was the chosen provider. We have no doubt that our team will live up to our clients expectations and we thank everyone in this APT team who has contributed to bringing our orders thus far to fruition, it does not go unnoticed". Well done to the APT team, we look forward to this venture which will result in a successful mining equipment installation. tritank cyanidation plant

A similar TriTank TT20 CIP/CIL order (seen above) which headed out today. Commissioning of this TriTank cyanidation plant is due to take place shortly. 

The TriTank is entirely unique to APT and our engineers expertly designed this impressive CIP/CIL plant, so for further information on it please browse it on our website here or view a video we made for it here to introduce you to the whole concept. We are working on going to one of our TriTank TT20 sites to film a video of this particular cyanidation plant, but in the meantime you can view a much larger TriTank mine site here where we made a short mining vlog of the entire process. What you see is reality, we do not use a film crew, our site installation team takes clips as they go so what you see is truly how it is.

If you have any further questions or comments, please contact us here or email info@aptprocessing.com and we will be sure to get back to you soon.

 

APT Awarded Mineral Processing Plant to Mine in Madagascar

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APT are proud to announce that we have been awarded an order for a 10tph modular gravity plant to a mine in Madagascar for gold recovery. The plant is required to be, and will be, manufactured in record time. It will be pre-assembled and dry run at our facilities before it is moved to site. This process allows us to ensure the efficiency of the machinery, reducing on-site installation time and commissioning delays. Once on site, APT’s engineers will install and commission the plant with the client, leaving a fully comprehensive modular solution from ore through to bagged mineral concentrates. This also enables our client to be well-versed in how to operate the modular gravity plant and will ensure optimal gold recovery in Madagascar.

To see a similar site, although not exactly the same, please view the video below. This will give you an idea of what APT's equipment is like. Our video footage is taken by our installation team when they have the opportunity, so what you see is a mine operating in reality and everything how it truly is.

[embed]https://www.youtube.com/watch?v=FzyV9k-UIww[/embed]

We are always aiming to raise the bar and trust that our team of highly skilled and experienced engineers and technicians will continue to do so. This award represents a milestone for APT as it is the first substantial modular gravity plant in this territory and promises to be the herald of many more gold recovery plants in the beautiful country of Madagascar.

For further information, please contact us via info@aptprocessing or on our website here.

APT Awarded Multiple GroundBreaker Plant Orders

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The GroundBreaker division caused a stir within the mining industry when it was first implemented several years ago and the flurry of orders we have been awarded of late prove that this division is not slowing down anytime soon. APT have always taken the approach of providing solutions to problems faced in the mining industry, rather than simply providing mining equipment, and we apply this ideology throughout our range from the ground up. Over the years we are proud to have been a part of the game changers, many of whom have been internationally recognized for their work in the small scale mining sector using our equipment. Here's what we have in the pipeline:

  1. An order won for a small, but important, gold processing facility in Mozambique. Billed as a pilot unit, this ground breaking facility will enable the Mozambicans to train, develop and formalize their artisanal mining industry.
  2. An award of the full GroundBreaker range headed to Nigeria, again based around artisanal equipment. These plants will be used to open the way forward for larger plays. “The importance of these artisanal orders cannot be over emphasized” said Hannah Peacocke, APT’s project manager, “they are seeds of very big trees that will grow in the future”.
  3. APT then won an order for small hard rock mills into Sudan, targeted at the burgeoning high grade reef operations. “These units will fit into the larger scheme of facilitating mercury-free processing in this important market for APT”, said Gary McFarlane, APT’s business development executive.

We are looking forward to taking on these projects and making our clients proud! Congratulations to our team on the continued success of the GroundBreaker range.

Ore Sorting In Upgrade Plants: the APT way

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Ore sorting equipment is used in situations where a good amount of mixed ore is present; that being ore that does and does not contain valuable material. Ore sorting equipment will, due to its design, essentially ‘choose’ the ore of value and separate it from the ore that has no value before it even enters our plant. This allows you to process material rich in value quickly and efficiently, saving you both time and money. The benefits of upgrading your plant feed ahead of process are many:

  • Higher head grade to downstream process.
  • Potential for more mineral units to be fed into the process.
  • Less tonnage to downstream process and therefore smaller, more specific plant.
  • Higher process efficiency since the plant tails are not likely to increase in proportion to plant feed increase.
  • The ability to target lower grade ore zones.

All well and good, but the benefits will only come through if the plant and the upgrading sections are designed and in sync to derive the maximum benefits of both. Likewise, the overall cost of the package will be at a minimum when it is properly designed.

APT have been producing highly efficient small process plants for many years and the modules already exist  to accepting higher grade feeds resulting from pre-sorting. In fact APT have for some time been marketing small high-grade plants designed for exactly these feeds. The inclusion of pre-sorting is therefore a natural and seamless addition to the APT lineup and we are ready and able to implement this solution immediately.

So much for the hardware. APT’s speciality begins well before this stage with amenability testing of your material. We are minerals processing engineers and understand the game well, we even operate our own testing facilities to ensure that everything aligns. This is extremely important because the decision whether to embrace an APT Pre-Sort plant depends upon the ore entirely, for example:

  • What is the amenability to sorting, and via what sensor method (optical, x-ray, etc)?
  • What size or size categories are necessary for liberation into discernable particles?
  • What is the expected split to waste and is the waste discardable or does it require further crushing or separate processing?
  • What is the grade of the sort concentrate, and how best is this processed?
  • etc

Once these questions have been competently answered the focus switches to the economics – is it worth selecting a Pre-Sort plant? APT works through this analysis with you to make the benefits clear.

APT – always searching for a better way 

Contact us here or email us on info@aptprocessing.com for further information. We are always open to hearing any questions or concerns you may have.

Beach Clean-up and Waste Recovery System

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When we caught wind of Adidas and Parley's latest campaign 'Run For The Oceans', our initial response was 'yes!'. If you haven't heard, they've embarked on manufacturing their shoes with recycled plastic from oceans. In purchasing their shoes, you can rest assured that you have contributed to eliminating beach and ocean contamination. It’s a great concept at first glance, but there's more to this story and money to be made. At the end of the Adidas x Parley's advert, they ask what if everyone contributed to creating a better environment? This is where APT comes in with the BeachCleana, a modular trailer mounted beach clean-up and waste recovery system designed to separate the natural material (sand and mud, for example)from the foreign non-biodegradable objects (such as plastic) which can then be recycled. Our design was based upon thorough engineering and development; we wanted to minimalize the work and financial input required on your part as much as possible whilst maximizing output. It was not designed with mineral recovery alone in mind. This nifty piece of equipment is particularly suited to capturing errant plastic waste such as plastic bottles, plastic pieces as well as other dangerous objects such as glass which can cause serious bodily harm as well as objects such as netting which can cause trouble for animals and pets.

The equipment is available in a variety of sizes, from small start-ups to larger developments. Any company wanting to recover waste plastic for either CSR or for onward manufacture of recycled products should consider this.

Looking back at the Adidas x Parley campaign, what comes after is the opportunity to be a part of the innovators and game changers. In separating the natural and waste materials, you then have the possibility of taking this material and making anything of it. Selling it on to companies like Adidas, using it to produce your own goods, the opportunities are endless. Plastic is not going anywhere and the need to re-cycle is only increasing; think smart, think APT.

Contact us here for further information and click here to see the Adidas x Parley campaign.

Watermaster: the full mining solution!

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Looking for a mining dredge? Watermaster, the full mining solution, may just be the machine for you. This nifty device is smart and caters to multiple needs; it can be utilized in construction projects, restore shallow waterways, prevent floods, clean the environment, and, most importantly to us in the mining industry, it can maintain and clean industrial and mining ponds.

As noted on the Watermaster website, "the system relies on its suction dredging capabilities and independent moving capabilities. It is easy to transport to the site on a trailer and from there the dredger simply walks into the pool by itself. In the pool, it moves with its own propulsion system and can also move to another pool by using its excavator assembly and spuds. It can pump the mass into another pool up to 1,5 kilometres away. By backhoe work it can build and repair the pool banks" (text taken from Watermaster, found here: http://www.watermaster.fi/applications).

So where does Watermaster fit in with APT’s equipment? The smart dredge recovers valuable ore from both tailings and drainage ponds and feeds this material directly into our processing circuit via the renown APT RG Scubber. Within, the material is washed and screened to remove organics, before passing into the designated downstream recovery circuit. This dredging technology allows the client combine what would have required a number of different stages and processes into a short and simple feeding solution.

Contact us here for further information and view the Watermaster here.

APT Awarded Coltan Project

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APT are proud to have been awarded an order for a modular coltan plant which will be located in Africa. The plant will treat selected ore and produce a salable coltan concentrate. Manufacture will be completed within a short 12 weeks, enabling this client to take advantage of the current high tantalite price. The APT team look forward to playing our part in bringing this mine to fruition! For queries, please email us on info@aptprocessing.com or simply click here and fill in our contact form.

Mine Equipment Demonstration: on site with APT's Zimbabwe Agency

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Zimbabwean Agents for APT recently took our RDGK to a site near the capital city, Harare, to run a mine equipment demonstration for no less than 70 small to medium scale miners. This demonstration was not only so that APT's plant quality and efficiency could be seen by all, but also as an opportunity to spread awareness of who APT are and what we have to offer in the mining industry today. The simplicity and efficiency of the RDGK design made for a smooth, hassle free demonstration from the Zimbabwean team of 2. We thank them for their efforts in leading a successful day which was thoroughly enjoyed by all.

mine equipment demonstration

If you want to know more about the plant that was on show, we have several videos on our YouTube channel, which you can view here. In a nutshell, the RDGK is a hard rock grinder with a GoldKacha concentrator incorporated into the design. The plant requires -40mm feed which is then crushed down to 100% -2mm. Hard rock is fed by hand into the top of the plant and is then ground to dust. This feed is then passed via gravity into the GoldKacha concentrator, where the gold-bearing concentrates are produced and subsequently prepared for final upgrade and smelting.

APT also have a portable version of the RDGK, the RDGK-T, seen below and in the videos linked above. Both plants have the same concepts and recovery rates, although the RDGK-T is set up neatly on a trailer, equipping you will all the tools necessary to go to site, start mining right away and then easily move with your mineral resource.

mobile mining equipment

Should you wish to know more about our mine equipment demonstrations, please email us at info@aptprocessing.com and we'll be happy to host you! We can do a variety of demonstrations equipping you and other miners with the tools required to mine in the safest, most efficient way to make the most of your mineral resource.